Carbon Steel Material Steam Heating Rubber Pipeline Vulcanization/Curing Autoclave

Carbon Steel Material Steam Heating Rubber Pipeline Vulcanization/Curing Autoclave

1. Product Description 

General structure: The working pressure of horizontal autoclave is generally less than 1.2MPa, belonging to low pressure vessel. Single cylinder structure is composed of a tank, tank cover and a switch locking device, heating device and other auxiliary equipment. The tank door structure is quick open with tooth type.

2. Applicable Scope 

(1)    Rubber vulcanization: Used in tire, rubber sleeve cable, rubber shoes, rubber hose, rubber roller, rubber belt, belt, conveyor belt, rubber ball, rubber lining, rubber cloth, rubber head, gloves, red flag, etc.

(2)    Wood processing: Wood drying, wood preservative, wood fire prevention, wood impregnation, wood color, wood cooking, bamboo carbonization, wood modification, wood optimization, wood fire retardant

(3)    Others: Also used for Yarn thread, mane, socks heat setting, high pressure modification and degreasing of horn and bone, feather hydrolysis, oxidation treatment of aluminum products, steaming and cooking of carbon materials, asbestos friction materials, gypsum and its products.
 

3.Working Principle & Features

Working Principle:

Temperature, pressure and curing time is controlled automatically. The steam inlet is controlled by angle seat valve and is arranged at the bottom of the tank. Steam diffusion tube is arranged at the bottom inside the tank vertically, of which the steam mouth (4mm, 5mm) is arranged densely according to certain rules and angles to ensure the temperature spread around evenly.  After setting working procedures, it can carry out air intake, exhaust, temperature rising, heat preservation and vulcanization automatically. When it ends, it will shut down and send out the sound and the light to alarm. 

Vulcanization Process Curve Chart
 

Characteristics:

Heating type: Steam direct heating

Opening door type: Manual quick opening, single man can easily complete all the steps. This design is the most advanced way and idea of opening the door. Open and close the door normally when it is power failure.

Sealing Method:The door uses inflatable silicone sealing ring, which is simple and convenient to maintain and the sealing effect is obviously better than other methods with more than 2 years of service life.

Safety chain type: 3 sets of safety interlock devices are designed at the tank door. It solves the safety problems caused by mistaken operation completely.

(1) Pressure automatic safety chain (2) Manual safety chain (3) Sealing ring safety chain

Control Type: PLC Computer Full-automatic Control, Computer Semi-automatic Control and Manual Control

Insulation Type: It uses double layer external insulation, saving thirty percent of energy consumption than ordinary insulation.

Loading mode: There are two 36# steel rail with the national standard in the tank. A filtering net is covered in the discharge hole which is easy to clean the sundries without clogging the outlet.

4. Technical Parameters

The design temperature and design pressure of the curing autoclave is 190ºC and 0.85MPa.The common specifications are here,you can also customize your wanted  size according to your specific requirements.And the thickness is generally 8,10,12 mm.

Size can be designed for the customer to meet the technical needs of the customers.

5.Product Pictures

   A. Steam heating curing autoclaves




 C. Insulation process of the autoclave

  Firstly, drilling holes used in the following steps in the tank in advance.

  Secondly, put steel rings welded on the tank. The rings are used to fix the mineral wool.

  Thirdly, use glass mineral wool to wrap around the tank body for preservation.

  Lastly, use insulation board to be welded around the tank.

  It is finished.

 

6. Packing & Delivering

We will deliver your goods by LCL/20'FCL/40'FCL depending on your order.

Before delivery, our professional technician will do trial run for each product to make sure no problem, you can come to our factory and test our machine together with us.

When loading, our workers will fix the retorts tightly with steel wire rope so that the retorts can't move arbitrarily in the container. 

 7. After-sale Service:

>One year free warranty

>Technician-online support

> E-mail, CD/ DV or software to solve detailed questions.

8. Company Certificates


9. Company Introduction


 

Qingdao Ptychine Machinery Co., Ltd.is one of the largest and most professional manufacturers of pressure vessel vulcanizing equipment in China. Our company has complete qualifications, advanced equipment, strong technical force and complete testing means with stable quality assurance system. Main products: all kinds of small, medium and large full automatic, semi automatic, electric heating vulcanization, steam vulcanization, electric steam vulcanization , giant vulcanization, vertical vulcanization, indirect heating vulcanization, rubber vulcanization, tire retreading vulcanizing, rubber covered roller vulcanization, rubber hose vulcanization, rubber capsule vulcanization, rubber shoes vulcanization, belt vulcanization, conveyor belt vulcanization , pipeline vulcanization, cable vulcanizing tank, desulfurization equipment, steam equipment and other equipment. Our company is a modern new enterprise which integrates design, manufacture and installation in one whole.

10.Our Clients

They are visiting our products in the workshop. Our engineers are introducing the functions and characters of the products. If you are interested in our products, welcome to here and you can receive many unexpected harvest!